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Schmalz CNC Router

Schmalz Vacuum Lift VacuMaster Basic, Schmalz Vacuum Lift

CNC-Router-CNC-Router-Pictures75\400\Schmalz-VacuMaster-Basic-1.jpg


Schmalz Vacuum Lifts VacuMaster Basic


The VacuMaster Basic is suitable for, among other things, handling of plates and barrels. The vacuum lifting device's high degree of convertibility is ensured by pump sizes, handlebar lengths, suction plates, longitudinal and cross beams which can be individually adjusted to the specific application. The longitudinal beam includes an integrated vacuum reservoir and distributor.

Ergonomic work is made possible by the handlebar. The warning unit and a check valve guarantee a high degree of occupational safety.

Workpieces can be optionally swivelled by 90° or flipped over by 180° with the VacuMaster Basic. This device is appropriate for use in lifting borders of 125 to 750 kg.

Construction, Function and Performance of the VacuMaster

Functionality:

  • Long lifetime due to extremely robust construction
  • Individual adaptation of the device with compact modular system
Safety:
  • Audible warning in the case of power failure
  • Large vacuum reservoir
  • Unique manual slide valve prevents incorrect operation
  • Clearly visible manometer
  • Highly availability due to maximum reliability
Ergonomy:
  • Easy handling thanks to low intrinsic weight
  • All controls easily accessible
  • Compliance with the latest ergonomic knowledge protects user's health
Technical Data

Horizontal Handling
schmalz vacuum lifts

Swivelling Workpieces by 90º
schmalz vacuum lifts 1

Turning Workpieces by 180º
schmalz vacuum lifts 2

VacuMaster - Comprehensive Basic Configuration
  • Extremely versatile vacuum lifting device
  • Pump size, operator-handle length, suction pads, main and cross beam can be selected to match specific applications
  • Main beam with integrated vacuum reservoir and distributor
  • Ergonomic operator handle
  • Electronic warning device, non-return valve
  • Optionally with 90º swivelling or 180º turning of the load
A Modular System for Optimal Adaptation

schmalz vacuum lifts 3
  • 1. Operator handle
  • 2. Manual Slide Valve
  • 3. Basic Module
  • 4. Vacuum generators
  • 5. Main beam
  • 6. Cross beam
  • 7. Suction pad connection
  • 8. Suction Pads
  • 9. Chain hoists
  • 10. Cranes

Schmalz Vacuum Lifts 4 1. Ergonomic Operator Handle
  • Fatigue-free work thanks to the ergonomic arrangement of all control elements
  • Easy operation because all main controls are mounted directly on the handle
  • Individual handle lengths to mach the maximum workpiece dimensions
Schmalz Vacuum Lifts 5 2. Unique Manual Slide Valve
  • Incorrect operation prevention by non-pinching locking element
  • Easy operation, even when wearing gloves
  • Double actuation prevents inadvertent dropping of the load
Schmalz Vacuum Lifts 6 3. Basic Module With Integrated Functions
  • Extremely insensitive to dirt
  • Components protected by robust sheet-metal cover
  • Easy operation thanks to easily legible, integrated meters
  • Vacuum generator easily accessible for maintenance
Schmalz Vacuum Lifts 7 4. Long-Life Vacuum Generators
  • Pump size can be selected to match the properties of the workpiece
  • Regular vacuum generators, pump with energy-saving function (comfort model)
  • Country-specific voltages in the range 200-575 V, 50/60 Hz available
Schmalz Vacuum Lifts 7 5. Aluminum main beam with integrated vacuum reservoir and distributor
  • Fast gripping of workpieces thanks to the large integrated vacuum reservoir
  • Load is not dropped even in the case of a power failure
  • Compact design due to integrated vacuum distributor
  • Corrosion-resistant
Schmalz Vacuum Lifts 8 6. Lateral Cross Beam
  • Use of modern technical plastic material
  • Easy sliding of the cross beam and the suction pads without scratching
  • Low intrinsic weight
  • Tested functionality and high reliability
Schmalz Vacuum Lifts 9 7. Suction-Pad Connection
  • Use of modern technical plastic material
  • Easy sliding of the cross beam and the suction pads without scratching
  • Low intrinsic weight
  • Tested functionality and high reliability
Schmalz Vacuum Lifts 10 8. Suction Pads
  • Large Range of Suction Pads
  • Individual adaptation of the suction pads to the size and weight of the workpiece
  • Suction plates SPU for lifting workpieces with smooth surfaces
  • Suction plates SPK for lifting workpieces with structured surfaces such as checker plates
Schmalz Vacuum Lifts 11 9. Chain Hoists
  • High safety level thanks to low voltage on the controls
  • Long operating lifetime thanks to limit switches
  • Precise and careful positioning thanks to two-speed control
  • Fast working thanks to high lifting speeds
  • Optionally with frequency regulation for very precise positioning, particulary suitable for handling fragile parts or for assembly operations
10. Crane Systems
  • Designed specifically for use with VacuMaster
  • High mobility thanks to low moving mass
  • Optimized overall height, can also be used in head-rooms
  • Perfect power connections (electricity, compressed air, vacuum)
  • Suitable for heavy loads, optionally available with electrically driven movement of the trolly and crane and electric swiveling

Crane Systems and Cranes
Schmalz Vacuum Lifts 12 Suction-Pad Disconnection The valve for deactivating individual suction pads or beams simplifies the handling of workpieces of verying shapes and sizes.
Schmalz Vacuum Lifts 13 CEE Plug CEE plug and coupling for quick disconnect of power to the vacuum lifting device
Schmalz Vacuum Lifts 14 Parking Feet Parking feet for preventing damage to the suction pads.
Suspension Eye - Suspension eye for horizontal alignment of the lifting device VacuMaster
Schmalz Vacuum Lifts 15 Chain Hoists
  • High safety level thanks to low voltage on the controls
  • Long operating lifetime thanks to limit switches
  • Precise and careful positioning thanks to two-speed control
  • Fast working thanks to high lifting speeds
  • Optionally with frequency regulation for very precise positioning, particularly suitable for handling fragile parts or for assembly operations
Schmalz Vacuum Lifts 16 Loading and Unloading a Two-Place CNC Machining Center with the Vacuum Tube Lifter JumboErgo 140 This application shows the vacuum tube lifter JumboErgo loading and unloading a two-place CNC machining center.






Manufacturer Machine Model Machine Type Stock Number
Schmalz
VacuMaster Basic
Material Handling
000075

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